Rotor blade - Erosion tape replacement

Preliminary requirements

Consumables, materials and expendables

Nomenclature
Identification No.
Qty

Aliphatic naphtha

C-305

AR

Isopropyl alcohol

C-385

AR

Abrasive cloth or paper

C-406

AR

Tape

C-434

AR

Cheesecloth

C-486

AR

Clean cloth

C-516

AR

Erosion tape

C-557

AR

Adhesive promoter

C-558

AR

Safety conditions

The use of the erosion tape on the blade is not mandatory.

Procedure

The best temperature to remove the old erosion tape (C-557) from the blade is 60°F to 120°F (14°C to 49°C).

  1. Pull the old erosion tape (C-557) at a moderate speed at a perpendicular angle of 90° with the blade.

  2. Remove the adhesive that transfers to the blade surface as follows:

    1. For minor adhesive transfer, rub the adhesive into a ball with a finger and wipe it off.

    2. For major adhesive transfer, clean with a cheesecloth (C-486) moist with aliphatic naphtha (C-305).

    3. For hard adhesive, you can use a plastic scraper or carefully sand the surface with 220 or 240 grit abrasive cloth or paper (C-406).

  3. Prepare the surface of the blade (1) that will receive the new erosion tape (C-557) as follows:

    1. Clean the surface with a clean cloth (C-516) moist with isopropyl alcohol (C-385).

    2. Immediately clean the surface dry with a clean cloth (C-516).

    3. Carefully sand the surface horizontally with 220 or 240 grit abrasive cloth or paper (C-406).

    4. Clean the surface with a clean cloth (C-516) moist with isopropyl alcohol (C-385) until no dust particles remain.

    5. Immediately clean the surface dry with a clean cloth (C-516).

    6. Put marks on the surface of the blade (1), with a nonpermanent pen, at the correct position for the erosion tape (C-557) installation.

    7. Apply tape (C-434) around the marked area of the blade (1).

    8. Apply a thin and constant coat of adhesive promoter (C-558) on the surface of the blade (1).

    9. Let the adhesive promoter (C-558) dry for a minimum of 5 minutes.

    10. Remove the tape (C-434) from the blade (1).

  4. Cut four 20-inch (508-mm) sections of erosion tape (C-557).

  5. Remove half of the liner from the adhesive side of the erosion tape (C-557) on one of the four sections.

  6. Put the section of the erosion tape (C-557) in position on the blade (1) and press on the surface with a finger.

  7. Slide a plastic squeegee from the leading edge to the trailing edge of the blade.

  8. Remove the second half of the liner of the erosion tape (C-557).

  9. Put the erosion tape (C-557) in position on the blade (1) and press on the surface with fingers.

  10. Slide a plastic squeegee from the leading edge to the trailing edge of the blade.

  11. Repeat Step 5. through Step 10. for the three other sections of the erosion tape (C-557).

  12. Visually examine the erosion tape (C-557) after the installation and make sure that there are no air bubbles under it or any defects on the surface.

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