BELL 505 Mechanic's Guide
  • Welcome!
  • 🚁System Descriptions
    • Introduction
    • Airframe Systems
      • Dimensions and Areas
      • Fuselage
        • Forward Fuselage
        • Mid Fuselage
        • Aft Fuselage
        • Roof
        • Tailboom
      • Stabilizers
      • Landing Gear
      • Equipment/Furnishings
      • Fire Protection (Fire Extinguishing)
      • Doors
      • Windows
      • Environmental Control
        • Distribution
        • Avionics Fans
        • Heating
      • Ice and rain protection (Air intakes)
    • Integrated Avionics Systems
      • Systems Integration and Display
      • Indicating/Recording Systems
        • Instruments and Control Panels
        • General Computers
        • Central Warning System
        • Central Display System
      • Communications
      • Navigation
        • Dependent Position Determining
    • Main Rotor
      • Main Rotor Hub and Blade Assembly
      • Rotating Controls
      • Main Rotor Indicating
    • Main Rotor Drive
      • Engine/Gearbox Couplings
      • Mast Assembly
      • Transmission Assembly
      • Transmission Oil
      • Mounts and Attachments
      • Main Rotor Drive Indicating
    • Tail Rotor
      • Tail Rotor Hub and Blade Assembly
      • Rotating Controls
    • Tail Rotor Drive
      • Shafts
      • Gearbox
      • Tail Rotor Drive Indicating
    • Flight Control Systems
      • Rotor Flight Controls
        • Dual Controls Kit
        • Collective Control System
        • Cyclic Control System
        • Anti-torque Control System
        • Servo-Control System
      • Hydraulic Power
    • Fuel
      • Storage
      • Distribution
      • Fuel Indicating
    • Power Plant Systems
      • Power Plant
      • Air
      • Exhaust
      • Oil
      • Engine Control
      • Ignition
    • Electrical Systems
      • Electrical Power
        • DC Generation
        • External Power
        • DC Electrical Load Distribution
        • Multipurpose Equipment
      • Lights
  • 🪛Line Maintenance
    • Overview of Line Maintenance
    • Servicing
      • Replenishing and Depleting
        • Filling the hydraulic system with fluid
        • Draining fluid from the hydraulic system
      • Lubrication
        • Lubricating the main rotor grips
        • Lubricating the trunnion bearings
        • Lubricating the pillow block assemblies
        • Lubricating the duplex bearing
        • Lubricating the needle bearings
        • Lubricating the pitch change mechanism
        • Lubricating the crew seat positioning mechanism
      • Clean and Surface Protection
        • Rotor blade - Erosion tape replacement
        • Flushing the hydraulic system
      • Inspection
        • 50 flight hours/1 year inspection
        • 100 flight hours inspection
        • 100 flight hours/6 months inspection
        • 100 flight hours/1 year inspection
        • 100 flight hours/18 months inspection
        • 150 flight hours inspection
        • 200 flight hours inspection
        • 300 flight hours inspection
    • Test and Checks
      • Power Assurance Check (PAC)
      • Checking the fluid level of the hydraulic system
      • Flame Out Protection System (FOPS) test
      • Testing the operation of the hydraulic system
      • Testing operation of audio integration system
      • Testing operation of speech communication
      • Testing operation of central warning systems
    • Fault Isolation
      • Crew Alerting System (CAS) Messages
        • WARNING Messages
          • BATTERY HOT
        • CAUTION Messages
        • ADVISORY Messages
        • STATUS Messages
      • System Failures
    • Removal/Installation
      • Electrical Power
        • Installing the ground power unit (GPU)
        • Removing the ground power unit (GPU)
      • Equipment/Furnishings
        • Removing the crew seats
        • Installing the crew seats
      • Hydraulic Power
        • Installing the hydraulic power unit
        • Removing the hydraulic power unit
        • Replacing the HRFM filter element
        • Restoring/replacing the hydraulic pressure filter element
        • Removing the hydraulic pump
        • Removing the pump adapter assembly
        • Installing the pump adapter assembly
        • Installing the hydraulic pump
      • Main Rotor
        • Removing the NR sensor
        • Installing the NR sensor
    • Standard Repairs
      • Main Driveshaft
      • Air Intake
  • 🔧Base Maintenance
    • Overview of Base Maintenance
    • Servicing
      • Adjust, align and calibrate
      • Inspection
    • Function Test
    • Fault Isolation
    • Removal/Installation
    • Major Repairs
  • 🧰Component Interim Maintenance
    • Overview of Component Interim Maintenance
    • Time Limits
    • Component Interim Inspections
  • ⚙️Component Restoration (Overhaul)
    • General Information
    • Main Rotor Hub Assembly
      • Dimensions and Areas
      • Maintenance Planning Information
      • Tools and Workaids
      • Disassembly
      • Cleaning and Paint Removal
      • Inspections
        • Conditional Inspection
        • Non-Destructive Inspections
      • Repair
      • Finishing
      • Assembly
    • Swashplate and Support Assembly
    • Mast Assembly
    • Transmission Assembly
    • Freewheel Assembly
    • Tail Rotor Hub Assembly
    • Tail Rotor Gearbox
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On this page
  • Engine/Gearbox Couplings
  • Gearbox
  • Mast and transmission assembly
  • Transmission oil system
  • Mounts and Attachments
  • Main Rotor Drive Indicating
  1. System Descriptions

Main Rotor Drive

PreviousMain Rotor IndicatingNextEngine/Gearbox Couplings

Last updated 1 year ago

The main rotor drive system provides the transmission of power from the engine to the main rotor of the helicopter.

It consists of the systems that follow:

Engine/Gearbox Couplings

The engine/gearbox couplings system transmits rotational power from the engine to the mast and transmission assembly system. This is a flexible coupling that adjusts to and accommodates for the constant movement of the mast and transmission system as it moves due to changing flight attitudes and buffeting loads. During autorotation, it disengages the engine from the drive train so that the main rotor system can become the rotational power source for the mast and transmission assembly system and the tail rotor system.

The engine/gearbox couplings system has the following components:

Gearbox

The gearbox system transmits the power from the engine/gearbox couplings system to the main rotor and also provides the mechanical means to attach the main rotor to the helicopter structure. It is a right angle single-input drive gearbox which reduces the rotational speed by means of two stages of gear reduction: the first is a spiral bevel gear followed by a planetary spur gear assembly. At the maximum continuous input engine power of 433 HP (323 kW) the RPM reduction is from 5834 RPM to 383 RPM (104% NR) for the mast assembly and to 2613 RPM for the accessory drive gear that drives the oil pump and the hydraulic pump.

The gearbox system also provides pressurized oil and oil reservoir for the lubrication of its components and those of the engine/gearbox couplings system.

The gearbox system has the systems that follow:

Mast and transmission assembly

This assembly is composed of the mast assembly and the transmission assembly. It is located in the main rotor drive compartments and is attached to the aircraft structure by means of the mounts and attachments restraints assembly.

The transmission reduces engine RPM, changes the angle of drive from the engine to the rotor, and serves as the structural member that links the main rotor mast to the airframe. The mast assembly transmits shaft power to the main rotor system.

The mast and transmission assembly system has the components that follow:

Transmission oil system

Mounts and Attachments

Main Rotor Drive Indicating

The transmission oil system controls and monitors the flow, pressure, temperature, and contamination of the oil used for lubrication and cooling of the gears and bearings in the transmission, mast and freewheel assemblies. Refer to .

The mounts and attachments attach the components of the main rotor drive system to the helicopter structure and attenuate the vibration and shock loads that are transferred from the main rotor to the helicopter structure. Refer to .

The main rotor drive indicating system contains transducers and switches that monitor the temperature, pressure, and level of contamination of the lubrication oil in the transmission and freewheel assemblies and provides signals as to the value of these measurements at a point in time or if a pre-set value has been reached. These signals are used by the power control system and the general computers system to monitor transmission running conditions. It also provides a sight glass so that lubrication levels may be checked visually by people on the ground. Refer to .

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Mast assembly
Transmission assembly
Transmission oil
Mounts and Attachments
Main Rotor Drive Indicating
Mast and transmission assembly
Transmission oil
Engine/gearbox couplings
Gearbox
Mounts and attachments
Main Rotor Drive Indicating
Main driveshaft
Freewheel assembly